Falling Film Evaporators

Engineering and Manufacturing Evaporators for Chemical Process Industries

Falling Film Evaporators

Designed for concentrating solid-free liquors, falling film evaporators offer a highly efficient evaporation method. By maintaining a thin, continuous layer of liquor against the heating surface, these systems maximize heat transfer efficiency. The heat transfer capability allows facilities to achieve their target concentration levels while reducing the amount of energy required to drive the process.

Benefits of Falling Film Evaporators:

  • Deliver exceptionally high heat transfer rates without the need for mechanical circulation
  • Lower overall energy consumption compared to alternative designs

How Falling Film Evaporators Work:

In these systems, the circulation liquor is introduced to a distribution plate at the top of the unit, which disperses the fluid evenly across the heat exchanger tubes. Instead of being forced through by pumps, the liquor relies on gravity to travel downward. As it descends, the liquor coats the interior walls of the tubes, establishing a thin, continuous layer.

It is this thin film that enables the system to transfer heat effectively. Because the equipment’s performance relies heavily on maintaining this uninterrupted flow, operators must monitor the process. The main maintenance priority is preventing any scaling or crystallization along the tube walls, which can disrupt the film and reduce efficiency.

Falling-Film-Evaporator

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